Power Your
Next-Gen Battery
Platform
Precision CNC prototypes, battery pack appearance models, and OEM production runs for EV battery manufacturers, ESS developers, and clean energy OEMs — battery modules, BMS enclosures, thermal management systems, and fuel cell components. Validated in 5–14 days. Singapore, Taiwan, Thailand & Japan.
Battery & Energy Parts — Straight Off Our Machines
Why Battery OEMs Can’t Skip Precision Prototyping
Cell Fit & Module Geometry Validation
Cylindrical, prismatic, and pouch cell trays require exact cell-to-cell clearances, busbar alignment, and cover seal geometry. CNC AL6061 prototypes confirm dimensional accuracy before hard tooling cuts.
Thermal Management Proof of Concept
Liquid cooling plate channel geometry, cold-plate manifold ports, and thermal interface material gaps must be validated on physical parts. CNC aluminium FSW-welded prototypes verify flow and sealing before production.
IP67 & IP68 Seal Validation
Battery pack lower tray, lid, and connector gland IP ratings are safety-critical. Physical prototypes with exact seal groove geometry and surface finish allow leak and immersion testing before mass production.
Busbar & Electrical Integration
Busbar routing channels, terminal insert positions, and HV connector cutouts must be validated with the actual harness before tooling. CNC models confirm clearances and torque access at every fastener point.
Structural Crash & Vibration Review
EV floor-mounted battery packs face side-impact, vibration, and floor-load requirements. Physical structural samples confirm section geometry and support rib placement before body-in-white integration testing.
NDA-Protected Platform IP
Next-generation cell chemistry platforms and pack architectures are your core competitive advantage. We sign mutual NDA before any CAD review. Cell format, chemistry, and BMS architecture remain fully confidential.
Battery & Energy Prototype Applications
From cylindrical cell module trays to gigawatt-scale ESS housings — IDMockup produces the precision CNC prototypes and appearance models that EV battery manufacturers, stationary storage developers, and renewable energy OEMs rely on from concept through homologation.
EV Battery Pack & Module EV
Cell module trays (cylindrical / prismatic / pouch), bottom tray and lid assemblies, module compression plates, cross-member brackets, and thermal barrier inserts. AL6061 FSW-welded or CNC to ±0.05mm cell slot tolerance.
Battery Management System (BMS)
BMS master & slave control unit enclosures, HV junction box housings, contactor bracket assemblies, cell voltage sense PCB frames, and current sensor bodies. AL6061 or EMI-shielded AL5052 with IP67 seal grooves.
Thermal Management System
Liquid cooling bottom plates, serpentine channel cold plates, coolant manifold inlet / outlet blocks, heat exchanger end caps, and TIM spacer frames. AL6061 FSW / vacuum brazed with pressure-test ports.
Energy Storage System (ESS) Housings
Residential wall-mount battery enclosures, commercial rack-mount ESS cabinets, outdoor NEMA 4X / IP66 housing prototypes, cable entry gland plates, and module stacking frames. CNC + RIM + powder coat.
Fuel Cell Components H₂
Bipolar plate tooling masters, end plate models, MEA frame gaskets, hydrogen port fittings, and stack compression fixtures. Graphite toolboard or AL6061 for form, fit, and dimensional verification of PEM / SOFC stacks.
Solar & Wind Power Electronics
Inverter aluminium extrusion housings, power converter heat sink bases, combiner box enclosures, outdoor junction boxes, and DC-DC converter brackets. AL6061 / AL6063 extrusion-match prototypes and injection-moulded covers.
Every Process Battery & Energy Demands — Under One Roof
5-Axis CNC Machining
Battery cell trays, cooling plate channel profiles, and BMS enclosure housings in AL6061, AL7075, and SUS304 to ±0.05mm. Complex pocket geometry and tight slot tolerances for prismatic cells.
Learn More →Sheet Metal & FSW
AL5052 / AL6061 laser-cut and CNC-bent trays, welded with FSW or TIG for leak-free cooling plates, battery pack lower trays, and ESS rack structures.
Learn More →SLA / SLS 3D Printing
48-hour concept housings for BMS enclosures, ESS wall-mount form studies, and cable routing ergonomic checks before committing to CNC or tooling spend.
Learn More →Reaction Injection Moulding
Lightweight ESS enclosure panels, BMS cover prototypes, and large-format inverter housings. Low-pressure RIM from 5 pieces — bridge tooling before hard injection mould investment.
Learn More →Die Casting (AL / Zn)
ADC12 / AL6061 structural battery brackets, BMS housing nodes, and inverter heat sink bases for weight-simulation prototypes before hard die investment.
Learn More →CMF & Surface
Hard anodize, powder coat, electroless nickel for corrosion resistance, and thermal spray coatings. Salt-spray and IP certification testing coordination available.
Learn More →Vacuum Casting
Silicone gaskets, seal ring prototypes, and TPU cable strain-relief boots — Shore A/D matched to production specification for IP sealing validation.
Learn More →CMM & Leak Testing
Zeiss / Renishaw CMM for GD&T on cell slots and seal grooves. Leak test coordination for cooling plate and pack housing prototypes. Full dimensional report per delivery.
Learn More →Lightweight, Thermally Conductive,
Corrosion-Resistant Materials
Battery and energy storage components demand exceptional thermal conductivity, corrosion resistance in electrolyte environments, dimensional stability under thermal cycling, and compatibility with FSW welding and vacuum brazing. We stock and process every alloy your pack architecture requires.
Cell module trays and cooling plates default to AL6061-T6 for FSW weldability and thermal conductivity. Pack lower trays in AL5052 for formability and corrosion resistance. Structural battery enclosures in AL7075-T6 for high strength. BMS enclosures in AL6061 or EMI-shielded AL5052. Gaskets and seal rings in silicone Shore 40–70A. Electrical isolators in PEEK or POM.
From STEP File to Validated Battery Part — 5 Steps
Upload & RFQ
Submit STEP / IGES / PDF. Detailed quote with material, weld process, IP sealing method, and lead time within 24 hours.
DFM Review
Engineers check cell slot tolerances, FSW / TIG weldability, seal groove design, and thermal management channel feasibility before committing.
Machine & Form
5-axis CNC, sheet metal forming, FSW welding, or RIM begins with live progress updates throughout production.
Surface & Seal
Hard anodize, powder coat, electroless nickel, or chem film applied. Silicone gaskets and seal rings vacuum-cast matched to IP spec.
CMM, Leak Test & Ship
Full CMM report, pressure / immersion leak test coordination, and DHL / air freight delivery to your integration or test facility globally.
Trusted by Global EV, Energy Storage & Electronics OEM Leaders
Your Next Battery Platform
Starts With a Precision Pack Model
Send us your cell format, pack geometry, thermal management architecture, or even a concept sketch. Our battery engineering team responds with a detailed quote — material, weld process, IP sealing, and lead time — within 24 hours. NDA signed on request before any file review.
EV Battery & Energy Storage Prototype Manufacturing — IDMockup Singapore
IDMockup is Asia’s precision engineering partner for the EV battery and renewable energy industry, delivering CNC-machined battery pack housing prototypes, FSW-welded thermal management plates, BMS enclosures, and ESS housing models for EV battery manufacturers, energy storage developers, and clean energy OEMs. Headquartered in Taipei, Taiwan, with manufacturing in Dongguan, Kunshan, and Thailand, IDMockup serves the complete EV battery supply chain across Singapore, Japan, Taiwan, and Thailand. Our capabilities cover 5-axis CNC cell module trays and cooling plates to ±0.05mm, FSW and TIG aluminium welding for leak-free thermal management prototypes, RIM for ESS enclosure panels, vacuum-cast silicone IP67 seals, and hard anodize / electroless nickel surface treatments. As a trusted prototype Singapore partner and aluminium CNC Singapore supplier, IDMockup supports battery cell manufacturing development cycles, homologation testing, investor showcase models, and production ramp-up for traction battery pack developers. From 1 EV battery prototype to 1,000-piece OEM battery component runs, IDMockup powers your energy storage mission.
